june 2022
may 2022
april 2022
march 2022
february 2022
january 2022
december 2021
november 2021
october 2021
september 2021
august 2021
july 2021
june 2021
may 2021
april 2021
march 2021
february 2021
january 2021
december 2020
november 2020
october 2020
september 2020
august 2020
july 2020
june 2020
may 2020
april 2020
march 2020
february 2020
january 2020
december 2019
october 2019
august 2019
may 2019
april 2019
march 2019
february 2019
january 2019
december 2018
november 2018
october 2018
september 2018
august 2018
july 2018
april 2018
march 2018
february 2018
january 2018
december 2017
november 2017
october 2017
september 2017
august 2017
july 2017
june 2017
may 2017
april 2017
march 2017
february 2017
january 2017
december 2016
november 2016
october 2016
september 2016
august 2016
july 2016
june 2016
may 2016
april 2016
march 2016
february 2016
january 2016
december 2015
november 2015
october 2015
september 2015
august 2015
july 2015
june 2015
may 2015
april 2015
march 2015
february 2015
january 2015
december 2014
november 2014
october 2014
september 2014
august 2014
july 2014
june 2014
may 2014
april 2014
march 2014
february 2014
january 2014
december 2013
november 2013
october 2013
september 2013
august 2013
july 2013
june 2013
may 2013
april 2013
march 2013
february 2013
january 2013
april 2011

Hydraulic ball valves: characteristics, materials and production

Hydraulic ball valves are the most common alternative that can be found within a plumbing system.

Hydraulic ball valves represent the most common alternative that can be found within a plumbing system. The main element is constituted by the shutter which has a cylindrical hole: when the valve is open, the cylindrical section is arranged coaxially to the tube allowing the passage of the fluid (the hollow section of the shutter can be both of a smaller diameter and a diameter equal to that of the pipe on which it is installed, with different benefits and problems regarding pressure drops and valve cleaning); vice versa, when the valve is closed, the passage is blocked by the shutter and the fluid is unable to flow. The actuation of the valve is rapid, a rotation equal to a quarter of a turn is sufficient to guarantee opening or closing: this aspect represents both an advantage and a disadvantage for hydraulic ball valves, as it is easy to close the passage if necessary, but quick opening and closing can damage the component and the system, causing considerable damage both from a functional and economic point of view.

The materials of the hydraulic ball valves

Hydraulic ball valves, being a highly widespread component, are known components and the study has allowed them to be developed in various fields and materials. The most common materials are metallic materials: brass represent the state of the art for low pressures while, at high pressures, other metallic materials such as stainless steels may be more suitable. However, there are other possibilities regarding polymeric materials, such as PVC, PP and PVDF: these materials are valid alternatives if the fluids conducted are at room temperature or slightly above.
Among the fundamental components for the correct functioning of the ball valves there are the seals: these elements are generally made of PTFE (commonly known as Teflon) which has chemical and thermal resistance and a low coefficient of friction, thus reducing this problem.

The production process of hydraulic ball valves

The geometry and the wide diffusion of this type of components makes them suitable for the forging process, as regards metallic materials. This process is an industrial production method of plastic deformation that allows the morphological modeling of the material after it has been brought to temperature (above the recrystallization temperature) through the use of a hammer or a press. For polymeric materials, injection molding is preferred, a rapid and suitable process that allows to combine both production rates and the creation of qualitatively efficient products.
Furthermore, the installation, commissioning and maintenance phase of the component is not negligible: if these operations are not carried out optimally, all the phases carried out are nullified and the possibility of failures in operation increases, leading to both safety and security problems as concerning about the costs of the system.

The importance of hydraulic valves within a system

Hydraulic valves are a fundamental component of the systems in which water is conveyed. In fact, the roles that these types of devices can play are many and allow optimal functioning:
- Flow interception: these are valves used either in the fully open position or in the fully closed position. Otherwise damage occurs which can lead to component failure. This category of valves includes ball valves;
- Flow regulation: they are complementary and antithetical to the previous ones. In fact, they can also be used in an intermediate position, guaranteeing flow regulation and allowing both flow and pressure to be managed;
- Retaining: they allow the flow only in one direction avoiding safety problems even of considerable entity;
-  Safety: they allow the fluid to be released in case of overpressure conditions that are harmful to the system itself;
- Vent: by eliminating the air present in the pipes, they favor the efficiency of the system.
Based on these features, it is easy to understand the importance of choosing the correct valve for the purposes you want to achieve. The wrong choice or, in worst cases, insufficient maintenance lead to non negligible economic and structural damage which can also involve problems relating to the safety of persons.


See also
21/02/2021 The operation of shut-off valves The shut-off valve allows correct dosage of fuel to the heat generator

21/11/2021 Check valves: types and differences Check valves: operating principles, regulations and models. The catalog of Gnali Bocia.

21/05/2022 Pressure preducers in hydraulic systems The end user requires that the incoming flow is under certain conditions and this is ensured by a pressure reducer

21/04/2018 Ball gas valves with manual safety command These ball gas valves have a system of protection against accidental opening or closing

21/12/2013 Series of requirements for hydraulic valves High resistance to creep, corrosion and yield are all requirements to be met by hydraulic valves and are essential for operating efficiency.

I contenuti di questo sito non hanno carattere di periodicità e non rappresentano 'prodotto editoriale'.